Biosolids is a term applied to treated sludge that meets requirements for beneficial
reuse through application to agricultural land and use by the public. The treatment
and distribution of biosolids is governed by federal regulations contained in 40
CFR 503. These regulations set criteria and process requirements pertaining to various
classifications of biosolids. The District has prepared and submitted to the State
Division of Water Quality a written Biosolids Management Plan. The Biosolids Management
Plan sets forth the District’s methods for complying with the 503 regulations and
declares the specific processes for achieving compliance. As stated in the plan,
“The goal of the District is to maintain compliance with all requirements to achieve
‘exceptional quality’ biosolids.” “Exceptional quality” is an EPA term to define
biosolids that meet the highest level of quality in three categories: 1. Reduction
of pathogens; 2. Reduction of vector attraction (odor); and 3. Low concentrations
of specific metals. The biosolids produced by the District meet the highest level
in each of these categories and are designated “exceptional quality.” As such, the
biosolids given away by the District have relatively few restrictions for use. They
can, in fact, be used in home gardens.
The treatment and preparation of biosolids begins during the solids treatment process
and is completed on a large concrete
Rows of Biosolids
slab storage area. As solids
are processed in the digesters they are decomposed and stabilized. It is through
the digestion process that the volatile solids, which contribute to odors, are reduced
and pathogens begin to be reduced. The regulations require a minimum 38 percent
reduction in volatile solids. The average reduction achieved by the District’s digestion
process is 45 to 60 percent.
After treatment in the digesters, solids are pumped to the solids dewatering facility.
Solids pumped from the digesters to holding tanks at the solids dewatering facility
are at an average solids concentration of 1.5 to 3.5 percent. The purpose
of the dewatering facility is to increase the solids concentration, or dryness,
of the solids to between 18 and 22 percent. At these higher concentrations
the solids will stack and can be turned and mixed.
The District operates belt filter presses to dewater and concentrate the solids
content. Belt filter presses make use of two mesh belts which allow water
to pass through the belt while retaining the solids on the belt. After an
initial gravity separation of liquid and solids, the two belts come together and
sandwich the solids. The belts then pass in a serpentine pattern through a
set of rollers which create pressure on the solids and squeeze additional water
out. Concentrated solids discharge from the belt presses is called sludge
cake. The cake is conveyed from the belt presses and is discharged to a truck
and trailer rig. When
the trailer is filled, the sludge is driven out and
discharged onto a concrete processing/storage pad.
On the storage pad the biosolids are stacked in rows about 7 to 18 feet high and
about 20 feet wide. The processes of decomposition, stabilization, and disinfection
continue in these piles.
Biosolids Straddle Turner
As the solids are in the piles on the storage pad, moisture content and temperature
are monitored and the piles are mixed and turned periodically. The moisture and turning are
important in promoting biological activity in the piles. Turning the piles introduces
air. The combination of air, moisture, and bacteria with the organic matter in the
biosolid creates the conditions necessary for decomposition. This process is very
similar to garden composting. Heat is generated through the natural biological activity
in the piles. Temperatures of up to 140˚F can be achieved in the piles. These high
temperatures further reduce pathogens and disinfect the biosolids.
Biosolids Ready for Give-Away
After the biosolids have been treated and stored in piles for 8 to 12 months, they
are sampled and analyzed for pathogenic and metals content to determine compliance
with the regulations. The required pathogen tests include salmonella, fecal coliform,
helminth ova, and enteric viruses. The metals analyzed for are arsenic, cadmium,
copper, lead, mercury, molybdenum, nickel, selenium, and zinc. Once the laboratory
analysis reports are received and compliance with Class A pathogen reduction requirements
and Table 3 metals limitations as specified in the 503 regulations, the biosolids
become available for distribution to the public. The District produces approximately
2,500 dry tons of biosolids each year. The District has been successful at disposing
of the biosolids through the give-away program. There are many repeat customers
who have experienced the fertilizing and soil enrichment benefits of biosolids and use it enthusiastically.